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Rank the losses
Every stop, by machine and cause, in hours and in money. Start at the top.
Module · live today
FactoryIQ ranks every stop by what it costs, guides the team to the root cause, and proves on the plant record that the failure never came back.
What it does
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Every stop, by machine and cause, in hours and in money. Start at the top.
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A guided, step-by-step method. AI drafts each step; the team reviews and approves.
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Before and after, on the plant record, for every failure mode the fix targeted.
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Proven fixes surface on every similar machine, before it fails the same way.
How it works
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The largest losses rise to the top on their own.
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The team works the cause, with the evidence in one place.
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Countermeasures are planned, owned and tracked.
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The plant record decides whether the fix held.
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What worked is offered to every similar asset.
Results
“[CUSTOMER QUOTE, approved by the customer]”
[NAME] · [ROLE] · [COMPANY, or “an integrated steel producer” if anonymised]
Connected to spare parts: when a fix changes how often a part fails, the stock policy follows.
Spare partsQuestions
01
It ranks every stop by machine and reason in hours and money, guides the team through a structured root cause analysis, tracks the countermeasures, and verifies on the maintenance record whether the failure came back.
02
It compares failure rates before and after the countermeasures, for each failure mode the fix targeted, using the plant's own maintenance history.
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Yes. Proven countermeasures are tagged by equipment class, component and failure mode, and appear on similar machines before they fail the same way.